The production landscape all over the world has changed. Industries are transforming rapidly to fit the needs of a fast-paced and evolving population. Today, more factories and production units rely on technology throughout the manufacturing process by switching to automation tools. It has led to faster development, reduced costs, and waste reduction. This article explores what automation tools are, the different types of automation tools, and the production problems they can help solve.

What is an automation tool?
As the name suggests, automation tools control and guide industrial tasks. These are utilized in various fields, such as QA, testing, ticket flows, production, data, people management, and customer service.

What are the different types of automation tools?
Different kinds of tools are available for automating every manufacturing process. Broadly, they can be categorized into:

• Fixed automation –  Fixed or hard automation is set up to produce specific products on individual machines. Here, the equipment determines the speed and sequence of the process. These are ideal for factories producing high volumes of a single product type, such as chemical manufacturing processes and automotive.
• Programmable automation –  For low-volume or batch production, programmable automation is ideal.

Other industrial automation tools also include:

• Supervisory Control and Data Acquisition (SCADA): SCADA is an application that collects actionable information. It allows businesses to manage, monitor, and optimize their systems for improved productivity. These tools are commonly used in petrochemical distillation processes, water filtration systems, pipeline compressors, etc.
• Human Machine Interface (HMI): HMI uses electronic devices that control the state of the production equipment. It allows machines to interact with their human operators, providing better production process management.
• Artificial Neural Networks: These networks are mathematical models commonly used to provide financial solutions and process data.
• Distributed Control System (DCS): DCS is one of the most popular industrial automation tools, catering to multiple processes in the industry. It is used in electrical power grids, generation plants, traffic signals, water management systems, etc.

What kinds of production problems can be solved with the help of automation tools?
With many companies moving their manufacturing to Mexico in recent years, there has been a significant boom in production. Using automation tools can help streamline these processes. Automation tools provide solutions to major concerns in the production process, such as production quality, long lead times, etc., by enabling the following:

• Improved productivity: Using flexible automation processes can also help reduce the time required for changeovers, helping companies remain focused on production instead of planning. Additionally, most automation tools can run 24/7 all year round. It allows factories to maximize their productivity and reduce assembly time.
• Better product quality: Automated tools and machines also promise greater accuracy, reducing the risk of human errors. It helps avoid costly mistakes from tiredness, illness, or other reasons. As a result, all products meet pre-determined company and government standards, paving the way for uniform production.
• Reduced operating costs: Over time, automation tools can help reduce manufacturing costs and minimize waste. These tools enable factories to continue production around the clock, making way for continuous mass production. Despite the initial purchase costs, these investments pay for themselves by performing the tasks of multiple people at once with improved efficacy.
• Increased workplace safety: Several manufacturing processes may threaten safety or life. Automation tools help minimize this risk by reducing human involvement and exposure to toxic or hazardous substances. It also helps companies abide by governing frameworks, such as the Federal Regulation on Occupational Safety, Hygiene, and the Working Environment, adopted by the Mexican government in 1997.
• Enhanced data analytics: With automation, companies can collect real-time data on the machines, the supply chain, and production output. It helps businesses keep track of their performance and estimates and create new strategies to maximize profits.
• Improved customer satisfaction: Automation helps businesses ensure uniform production. It is perceived as favorable in the customer’s eyes, helping build trust and reliability and improving satisfaction.